A queue is the number of hours that a work order sits in front of a work center before it starts. It also
includes the move time required to physically move partially completed items from the previous
operation to the next work center1. A queue is used to provide a buffer between the time that a
component arrives at a machine or work center and when the operation actually starts2. A queue
can help to neutralize delays in previous operations and to reduce the waiting time and flow time of
the work orders3.
An order that moves into a work center on schedule following completion of a previous operation
will move into the queue in priority sequence. This means that the order will be placed in the queue
according to its priority level, which is determined by the priority control technique used for the
production system. A priority control technique is a method of determining the sequence and timing
of production orders in a manufacturing system4. Some examples of priority control techniques are
first-come, first-served (FCFS), shortest processing time (SPT), earliest due date (EDD), and critical
ratio (CR). Depending on the priority control technique, an order may move to the beginning, end, or
middle of the queue.
An order will not necessarily move to the end or the beginning of the queue, as these positions
depend on the priority level of the order and the other orders in the queue. An order will not move
into the queue when there is capacity available, as this implies that there is no queue at all. Capacity
is the amount of time or resources available for production at a work center5. Capacity can be
affected by factors such as machine availability, labor skills, setup time, and maintenance. Capacity
planning is a function of determining and adjusting the optimal level of resources needed to meet
the demand5.