The change in level of work-in-process (WIP) inventory is the most appropriate indicator to evaluate
the effectiveness of the detailed capacity planning processes for a firm that produces a moderate
variety of products to stock in a single plant. Detailed capacity planning is the process of determining
the quantity and timing of resources, such as labor, equipment, and materials, needed to execute the
master production schedule (MPS) at the work center level1. The MPS is a plan that specifies the
quantity and timing of end items to be produced in a given time period2. The change in level of WIP
inventory is a measure of the difference between the amount of WIP inventory at the beginning and
at the end of a period3. WIP inventory consists of partially completed products or components that
are waiting for further processing or assembly.
The change in level of WIP inventory can indicate how well the detailed capacity planning processes
are aligned with the MPS and the actual demand. A positive change in WIP inventory means that
more products or components are being produced than consumed, which implies that there is excess
capacity or insufficient demand. A negative change in WIP inventory means that more products or
components are being consumed than produced, which implies that there is insufficient capacity or
excess demand. A zero or minimal change in WIP inventory means that the production and
consumption rates are balanced, which implies that there is optimal capacity and demand.
Therefore, by monitoring the change in level of WIP inventory, the firm can evaluate whether its
detailed capacity planning processes are effective in meeting customer needs and expectations, as
well as minimizing inventory costs and maximizing resource utilization.
The other options are not as appropriate indicators to evaluate the effectiveness of the detailed
capacity planning processes for a firm that produces a moderate variety of products to stock in a
single plant. Units of output per direct labor hour is a measure of labor productivity, which indicates
how efficiently labor is used to produce output. However, labor productivity does not reflect the
effectiveness of detailed capacity planning processes, because it does not account for other factors
that affect production, such as equipment, materials, quality, or demand. Percentage of master
schedule attained is a measure of schedule performance, which indicates how well the actual
production matches the planned production. However, schedule performance does not reflect the
effectiveness of detailed capacity planning processes, because it does not account for other factors
that affect production, such as capacity constraints, resource availability, or customer satisfaction.
Level of finished goods inventory is a measure of inventory management, which indicates how much
inventory is available to meet customer orders. However, finished goods inventory does not reflect
the effectiveness of detailed capacity planning processes, because it does not account for other
factors that affect production, such as product variety, lead time, or quality.
Reference: Detail Capacity Planning - Capacity Planning - Gaebler.com Resources …; Master
Production Schedule (MPS) Definition | Operations & Supply Chain Dictionary; Work-in-Process
Inventory: Definition & Example - Video & Lesson Transcript | Study.com; [Work-in-Process (WIP)
Definition - Investopedia]; [Labor Productivity Definition - Investopedia]; [Labor Productivity:
Definition & Statistics - Video & Lesson Transcript | Study.com]; [Schedule Performance Index (SPI)
Definition - Investopedia]; [Schedule Performance Index (SPI) & Cost Performance Index (CPI) in
Project Cost Management]; [Finished Goods Inventory: Definition & Formula - Video & Lesson
Transcript | Study.com]; [Finished Goods Inventory: Definition & Example - Video & Lesson Transcript
| Study.com].